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Pharma Tech Outlook | Wednesday, August 21, 2024
Global pharmaceutical packaging trends include increasing self-medication, product and patient safety, and flexibility and output in production.
FREMONT, CA: There is an unprecedented pace of change in the pharmaceutical industry. The development of new biological treatments for cancer, as well as an increase in diseases like diabetes, demand new processing and packaging solutions. Take a look at these three packaging trends for the global pharmaceutical market.
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It is crucial to have flexibility and output in production: Pharmerging markets are experiencing an increase in the demand for common medications like painkillers and prescription drugs like antibiotics, while industrialized countries are experiencing new treatments thanks to more complex substances. A great deal of progress is being made in the field of biological therapies - for instance, in treating cancer, autoimmune diseases, and rare diseases that only affect a small number of individuals.
As a result, many global drug manufacturers have outsourced their filling, closing, and packaging operations for legacy products to contract manufacturers, often based in emerging markets in order to focus on developing new formulations. For manufacturers to be able to adapt quickly to new products and packaging formats, equipment must be highly flexible.
Safety of products and patients is non-negotiable: For diabetes patients, easy and safe handling of pens and auto-injectors is the most important factor. To ensure the highest level of safety, insulin manufacturers must ensure sterile filling and material integrity.
Before insulin pens are assembled, the cartridges are washed, siliconized, sterilized, filled, and sealed, usually in a RABS (Restricted Access Barrier System) or an isolator. Different temperatures, pressures, and movements are applied to the cartridge during this process.
The inspection technology plays a crucial role in ensuring the safety of products and patients. Cameras are used to detect cosmetic container defects, such as cracks or fractures, as well as particles within the product. A static division (SD) technology can be used for particle inspection in clear solutions to distinguish static from moving objects by transmitting light through the solution.
The first step towards "digital pharma" is serialization: Serialization is another important safety issue. Numerous laws and guidelines have already been enacted around the world to protect consumers from counterfeit drugs. Furthermore, serialization can also be seen as the first step towards digitization in the pharmaceutical industry. Manufacturers and contract packers face the challenge of selecting and implementing serialization technologies that are compatible with their production and packaging processes. A scalable machine and software concept that can also be adapted to regulatory changes worldwide is undoubtedly the safest option.
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